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PML

Magnetic Cross Belt Separator (Self Clean Type)

Magnetic Cross Belt Separator (Self Clean Type)

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Product Details

Also known as an overband magnetic separator, the PML Magnetic Cross Belt Separator is a self-cleaning solution for continuously removing ferrous contaminants from material moving on a conveyor belt below it. A powerful overhead-suspended plate magnet is housed in its own inverted mini-conveyor — tramp iron is lifted up and out of your material stream and carried away by the separator's own belt, with nothing to manually clear.

How It Works

Suspended above your main conveyor, the separator's own motor-driven belt runs continuously across the face of the magnet. Tramp iron is pulled up out of the material stream below and held to the separator's belt until it travels clear of the magnetic field, where it drops away on its own — a genuinely self-cleaning suspended magnetic conveyor, not just a static magnet that needs periodic clearing.

How the magnetic cross belt separator works
Magnetic cross belt separator drawing
Magnetic cross belt separator field strength map

Medium or High Intensity

GradeMagnetStrength at DistanceBest For
Medium-IntensityStrontium Ferrite450 GaussLarger tramp metal from ∼200mm burden depth
High-IntensityNdFeB (Rare Earth)700 GaussBolts, nuts, angles and metal pieces from ∼300mm

Standard Range

Model No.Effective Belt Width (mm)Length (mm)MotorWeight (kg)
CPM 50 / 50F50017222.2kW665–691
CPM 65 / 65F65018722.2kW840–936
CPM 80 / 80F80020222.2kW1034–1151
CPM 100 / 100F100022222.2kW1370–1541
CPM 120 / 120F120024222.2kW1670–1833

"F" suffix models are the ferrite (medium-intensity) build; standard suffix is rare-earth (high-intensity). Power supply is 440V, 3-phase, 50Hz throughout the range.

Construction

The magnetic system is CAD-optimised and stainless-steel encased for maximum flux across the material below. Drive is via a shaft-mounted worm-geared motor with IP54 protection. The separator belt itself is heavy-duty 3-ply rubber, 10.5mm thick with anti-wear rubber on both faces, vulcanised endless and running at 1.5 m/s. Bearings are sealed-for-life pillow blocks, pulleys are crowned-face mild steel with slipper-plate tensioning, and a full-length stainless steel guard protects against nip points and belt damage.

Key Advantages

  1. Truly Self-Cleaning

    The separator's own belt continuously clears captured tramp iron — no manual intervention required.

  2. Built for 100% Duty Cycle

    Rugged construction rated for continuous, uninterrupted operation in harsh industrial settings.

  3. Deep, Concentrated Field

    Reaches into the burden depth to catch tramp metal other separators miss.

  4. Flexible Mounting

    Trolley or cable suspension options, with Plummer block arrangements for simple belt alignment.

Where It's Used

Recycling, mining and minerals, food processing, steel and slag processing, ceramics and powders, wood processing, aggregate and quarrying, packaging, power stations, plastics and glass manufacturing, and pharmaceutical industries.

Frequently Asked Questions

Is this a metal detector?

No — it's a magnetic separator, so it only reacts to magnetic (ferrous) materials, not non-magnetic metals like most stainless steels, aluminium or brass.

Medium or high intensity — which do I need?

Medium-intensity ferrite suits larger tramp metal from a shallower burden depth; high-intensity rare-earth reaches further into the material and catches smaller pieces from greater distances.

How is it mounted?

Trolley or cable suspension options are available, with a welded support frame and eyebolt fittings for your suspension slings.

Why Buy From PML

  • 65+ years of magnetic separation engineering — custom-engineered separators for recycling, mining, food and steel processing lines.
  • Made and tested in-house — every separator is manufactured and checked to its stated Gauss rating.
  • Custom configurations — trolley/cable suspension, custom paint and belt-width options available.
  • Magnetic calibration and audit services available to verify field strength over time.

Need a custom belt width or suspension configuration? Enquire now and our engineering team will size the right separator for your conveyor.