Rotor & Stator Assemblies for BLDC Motors
D. Magnetic / Mechanical simulation, Magnetic Inspection
2D Simulation of Stator and rotor
3D Simulation of Stator and rotor
Magnetic checking
3D-Simulation
E. Molding and Over molding facility
Rotor Over molding
Bobbin Overmolding
- Ferromatic / Dr. Boy : 25 ton to 110 Tons : For precision Bobbin Molds
- Vertical injection Molding: 25 ton & 85 Ton: Specifically designed for Insert Molding of Rotors
F. Automatic wire harness and sophisticated core and needle winding facility
Wire cutting/ stripping/twisting/crimping
Needle winding machine
Core winding machines
Needle winding machine
G. Varnish Impregnation : Automatic trickle varnish machine
H. Testing facility
Product testing at 20Khz
Testing mA, mV, L, AI, DC+AC test
VMM
Magnetic surface gauss(G) tester
CMM
Stack strength tester
I. Capabilities
PML can help in design optimization and manufacturing of Stator and Rotor assemblies for
- Application : Stator and Rotor, Micro motors, BLDC motors
- Industry : Conventional, Hybrid, Electric Vehicles, Medical devices
- Material Properties: Refer this link to view material properties of nife-soft-magnetic-alloys: Click Here
Name Size range in MM No. of Poles Winding Class Phase Frequency Mounting Stator & Rotor O.D. I.D. Height 4 to 20 H 1 and 3 50 Hz O.D. 40 - 120 20-80 15-50
J. Advantages
PML can help in design optimization and manufacturing of Stator and Rotor assemblies for
- Strong expertise on knowing materials, magnets and magnetic system makes ease for new development.
- Offers designing and prototyping services.
- Designing and process optimization to reduce eddy current.
- Flexible capacity to accommodate low as well as higher volumes
- Knowing and delivering the required quality.
- One stop solution: All major facilities are under one roof.